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ZWZ / APPLICATION ENGINEERING

Replacement assessment for mining and cement equipment

Compare complete designations, mounting conditions and duty from the equipment support arrangement, beyond dimensional similarity.

Replacement assessment for mining and cement equipment
Equipment and support arrangements
English guide to common diagram labels

The equipment descriptions explain these original diagrams in English. The original artwork is retained.

轴承
Bearing
内圈
Inner ring
外圈
Outer ring
滚动体
Rolling element
保持架
Cage
密封
Seal
径向
Radial
轴向
Axial
主轴
Main shaft / spindle
偏航
Yaw
变桨
Pitch
齿轮箱
Gearbox
发电机
Generator
丝杠
Screw
工作台
Table
减速机
Reducer
连铸
Continuous casting
热轧
Hot rolling
冷轧
Cold rolling
烘缸
Drying cylinder
压榨
Pressing
破碎机
Crusher
振动筛
Vibrating screen
回转支承
Slewing bearing
磨煤机
Coal pulverizer
01

Define the issue and the meaning of inputs

Define the task

distinguish emergency replacement, spare planning and an arrangement change. Provide the full original designation/suffix, parameter sheet, mounting drawing and duty records. A matching base designation or size does not establish interchangeability.

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02

Jaw, cone and impact crushers

Jaw, cone and impact crushers
Jaw, cone and impact crushers

Jaw crushers

moving-jaw/frame spherical supports under impacts and shaft deflection, grease lubricated in the deck.

Cone crushers

spherical/tapered combinations with circulating oil; assess contamination, heat balance and contact stress.

Impact crushers

spherical supports with oil-bath/circulation, addressing temperature and cages under faster impact duty.

Design direction

split cages, lubrication openings and contact profiles; keep the three duty/lubrication regimes separate.

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03

Roller presses: heavy radial and axial loads

Roller presses: heavy radial and axial loads
Roller presses: heavy radial and axial loads

Position

press-roller supports.

Arrangement

four-row cylindrical rollers with paired spherical-roller thrust or double-direction tapered thrust supports, plus paired spherical alternatives.

Conditions

low-speed heavy loads, misalignment and shocks with central grease supply; relate edge wear to roller-system deflection.

Engineering focus

case-carburised/adapted materials, profiles, cages and lubrication paths, separating radial support from axial restraint.

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04

Vertical and coal mills: rollers and preload

Vertical and coal mills: rollers and preload
Vertical and coal mills: rollers and preload

Vertical mills

spherical/cylindrical or double-row tapered/cylindrical combinations, with forced-oil lubrication in the deck.

Coal mills

spherical combinations or paired tapers depending on design.

Issues

assess skew loading, inadequate preload, lubrication and heat with assembly evidence.

Engineering focus

material/heat treatment, roller contact, pin/solid cages; provide mill type, position, oil temperature and clearance.

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05

Follow an evidence-based inspection path

Comparison path

compare size, rolling arrangement, cage, seals, accuracy, clearance/preload, load ratings and lubricant-specific speed data. Then review location, adjacent parts and maintenance requirements. Record missing items, differences and verification actions before recommending a replacement.

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06

Information for a technical enquiry

Equipment and position

machine model, mounting position and complete bearing designation with suffixes. For replacements, include the original arrangement and fit dimensions.

Operating records

bearing speed in rpm, radial and axial loads, shocks and starts/stops. Paper-web and rolling-line speeds are not bearing rotational speeds.

Lubrication and assembly

lubricant grade, oil supply or relubrication records, temperature, mounted clearance or preload, seals and contamination.

Problem and objective

temperature rise, noise, vibration or flaking, timing, photographs and maintenance records, plus the outage window or redesign objective.

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07

Record a practical verification plan

Record drawing/reference versions, original duty, proposed changes, verification methods and results. Separate observations, hypotheses and verified conclusions. Follow equipment procedures; do not exceed operating limits to gather test data.

APPLICATION SUPPORT

Turn an equipment issue into a technical enquiry

Share the complete designation, position and operating records to discuss arrangements, lubrication, assembly or replacement.

Edited from the group’s 2025 industry presentation · Project records and design targets apply to their specific equipment conditions.

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